Brazed Plate Heat Exchangers
Combined Overview
the brochure.
With a large range of standard and special designs, FRIGOTHERM's brazed plate heat exchangers can cover manifold
applications in different industrial and domestic areas. Whatever your brazed plate heat exchange requirements, you’d be
well-advised to give us a call.
Universal solutions for industrial and domestic applications
The company’s brazed plate heat exchangers come in a multitude of designs, tailored for your specific needs. The range
includes the following two series:
•
the GPL, GPLB, GPLS and GPLK Series, and
•
the NPL, TPL and TPLB Series.
The company holds a large contingent of these units in stock, which allows on-demand delivery at very competitive pricing.
Design and function of FRIGOTHERM's brazed plate heat exchangers
The brazed plate heat exchangers are made of corrugated stainless steel plates. The plates are assembled in a 180 ° angle
to each other. Depending on the requirements of the application, the plates are vacuum brazed to a pressure-resistant unit
using either copper or nickel. This results in separate flow gaps with counter-flow of the media involved in the heat exchange
(standard).
Advantages
The GPL, GPLK and TPL products provide for a well-balanced ratio of high heat transfer rates with low pressure losses. The
thermodynamically optimised corrugation of the embossed plates and the inserted turbulators (TPL) allow for high turbulent
flow even at low volumetric flow rates. This allows for efficient use of the heat exchange area available and leads to
perfectly optimised heat transfer. The high turbulent flow also results in an efficient self-cleaning effect, which greatly
reduces maintenance and time-out. FRIGOTHERM's brazed plate heat exchangers have a compact design and are used for
high pressures and temperatures.
Applications
Typical applications for brazed plate heat exchangers are heating, cooling and condensing where the following is required:
•
Heat extraction and heat recovery in domestic and process technology.
•
Heating engineering (solar thermal systems, central heating, floor heating).
•
System separation.
•
Refrigeration engineering.
•
Mechanical engineering.
•
Oil cooling.
•
Hot water / process water.
•
Evaporators and condensers for HVAC.
•
Air drying.
•
Hydraulic oil cooling.
•
Cooling of machines and motors.
•
Mold machine temperature control.
•
Economising.
For applications with -
•
Ammonia,
•
Deionates and
•
Silicone oils,
the nickel brazed plate heat exchangers NPL or stainless steel brazed GPLB are recommended.
Media
Copper brazed plate heat exchangers are mainly used for media such as:
•
Oil and oil emulsions,
•
Glycol mixtures,
•
Alcohols,
•
Refrigerants,
•
Gas / air,
•
Water, and
•
Many more (according to media properties and its viscosity).
Limitations of use
Copper brazed plate heat exchangers GPLK should not be used for the following media:
•
Seawater,
•
Ammonia,
•
Deionates,
•
Silicone oils,
•
High chloride media, and
•
Acids.
Copper brazed plate heat exchangers TPL are mainly used for media such as:
•
Oil and oil containing fluids,
•
Glycol mixtures,
•
Alcohols,
•
Refrigerants,
•
Gas / air,
•
Water, and
•
Many more (according to media properties and its viscosity).
The nickel brazed plate heat exchangers NPL are recommended for applications with:
•
Ammonia,
•
Deionates, and
•
Silicone oils.
Connections
TPL / GPL / GPLS / NPL -
Standard:
•
Threaded nozzles (male threads).
Optional:
•
Soldered connections.
•
Threaded nozzles (female thread).
•
Flanges on request.
GPLK -
Standard:
•
Threaded nozzles (male threads).
•
Flat sealing screw (FSS) joints.
Technical Data
Application conditions -
Performance -
2.0 to 6 000 kW.
Material -
•
For the plates, as a standard stainless steel 1.4404 / AISI 316L or 1.4301 / AISI 304 is used.
•
For the series GPL, GPLK and TPL the solder is copper.
•
For the series NPL the solder is nickel.
Heat insulation (optional)
PU-foam with a long-term thermal stability of up to 135 °C. Normally consists of two parts, fastened to the heat exchanger
with tension belts or spring locks.
For the TPL series insulation consists of a box with mineral wool with a long-term thermal stability of up to 200 °C. The outer
casing is made of AL-Stucco.
Cold insulation (optional)
Diffusion tight insulation on the basis of nitrile rubber with a long-term thermal stability of up to 105 °C. Available as self-
adhesive multiple part set.
With the TPL series insulation is “diffusion tight” on the basis of nitrile rubber with a long-term thermal stability from - 40 °C up
to 105 °C. It is available as a self-adhesive multiple part set.
Mounting options
By default extended end plates are supplied without mounting brackets for the TPL, GPL, GPLK, GPLS and NPL products.
On request, FRIGOTHERM can provide the following for the TPL, GPL, GPLK, GPLS and NPL products:
•
Angular feet,
•
Wall brackets, and
•
Transport hooks.
Importantly, angular feet are only used for units with a minimum weight of approximately 10 kg.
Brazed Plate Heat Exchangers for industrial applications
SERIES
MAX. OPERATING PRESSURE (BAR)
MAX. TEMPERATURE (°C)
GPL / GPLK
30 / exception GPLK 80: 16 bar
200 / 150
TPL
30 / exception TPL 01 and 02: 25 bar
200
GPLS
30
200
NPL
16
200
Oil Cooler System
Heat Pump System
Air Compressor System
Required data for the best brazed plate heat exchanger design
State-of-the-art computer selection software is used, enabling the team to supply customers with the optimal model size.
The data required to make the optimal model size selection can be found in the GET A QUOTE section - simply click on
PLATE HEAT EXCHANGERS, complete the form electronically and submit it to the FRIGOTHERM team. If you still require
further assistance, please do not hesitate to contact us - we will be pleased to assist you.
Summary Overview
MATERIALS
Standard Designs
Shells -
Steel 304SS, 316SS, 304LSS,
316LSS up to 42-inch diametre
Bonnets / Channels -
Steel, 304SS, 3136SS, 304LSS,
316LSS, Cast Iron, Cast Bronze,
Ductile Iron
Tubesheets -
Aluminium Bronze, 90/10 CuNi, Muntz,
RNB, 304SS, 316SS, 304LSS,
316LSS Steel
Tubes -
Carbon Steel, Stainless Steel, Nickel
and Nickel Alloys, Titanium and other
Alloys, Bare and Lo-Fin Tubing
CAPABILITIES
•
Tube expansion
•
Seal and strength welding of
tubes to tubesheet
•
Expansion joints (flanged and
flued head as well as bellows
type)
•
Die pen and Helium leak testing
•
Heat transfer test laboratory
•
Radiographic, ultrasonic and
magnetic particle testing (sub-
contracted)
DESIGN CAPABILITIES
Custom Designs
Materials -
Stainless steel(s) (including 300, 400
and 900 series), Titanium, 90/10 CuNi,
70/30 CuNi, Incoloy, Inconel, 254SMO
(Note: Weld qualifications may have to
be developed)
Diametre -
•
Up to 22 inches for standard
designs
•
Custom designs up to 42 inches
Length -
•
Up to 30 feet for standard steel
designs and 21 feet for standard
stainless steel designs
•
Custom designs up to 40 feet
Temperature -
•
From -20 °F (-29 °C) up to 655 °F
(343 °C) with standard designs
•
Custom designs from -300 °F
(-184 °C) up to 1000°F (538 °C)
Weight -
10 tons maximum
SPECIFICATIONS
•
ASME Section VIII Division 1
•
TEMA Classes “B”, “C” and “R”
•
API
•
The Pressure Equipment
Directive (97/23/EC)
•
SANS 347
MODELS OF EFFICIENCY
Customised Shell and Tubes,
OCC and Univex Series
Brazed Plate Heat Exchangers
Bolted Plate Heat Exchangers
FOT Series Air Blast Oil Coolers
Air Heaters, Steam Boilers
Power Plant / Energy Centre
Chiller
Vacume Pump Cooling System
Manufacturers of premier heat exchange equipment for Africa and beyond
tel: +27 11 672 4203 / e-mail: frigo@mweb.co.za