Frigotherm Engineering (Pty) Ltd | Unit 9, 1055 Anvil Road, Robertville | Johannesburg | 1709 | Tel: +27 11 672 4203
FRIGOTHERM

Air Blast Coolers

Including the FOT series                   the brochure.
The right air blast cooler for your needs Air blast coolers make use of radiator-type, finned element blocks for cooling or heating of various media, one being a gas. Usually the media around the finning is air and inside media can be steam, water, air or oil, as is mostly the case. The finning significantly increases the surface area thereby reducing the overall size of the cooling element. This is necessary since the heat transfer with gaseous media at low pressure is particularly low. Air cooled oil cooling is the only mode of  cooling  in dry arid areas or wherever there is a shortage of sufficient clean, cooling water. In hydraulic systems any kind of loss caused by system components such as throttles, valves or pipe friction, result in waste heat or lost energy. This  loss heats up the oil in the system resulting in rising oil temperatures. Without an oil cooler the temperature would rise until the heat dissipation capable with radiation and natural convection is in balance with the generated heat loss. This temperature is usually unacceptably high since modern hydraulic systems become smaller and more compact. Oil coolers are a well-proven and economic method for surplus heat removal. The company’s oil coolers represent the result of many years’ experience and development. The offer includes two variants, in hot dip galvanised steel and aluminium, both of which are extremely robust and particularly well suited to the rough mining industry worldwide. FRIGOTHERM uses state- of-the-art machinery to automate the production process, thus eliminating human error and reducing cost. All cooling units are matched with turbulators to suit the end user’s oil viscosity and the internal baffle setup on all  oil coolers is optimised to the customer’s individual flow requirement, always ensuring best performance to cost ratios and thermally optimised solutions. Since cooler sizing is somtimes a complicated matter, FRIGOTHERM uses computer aided selection programmes that enable the company to quote optimal thermal solutions for its customers.  The section titled “Problem Analysis” contains useful information that serve as a good guideline when requesting a quotation. ​The FOT series, FRIGOTHERM's high performance air blast coolers We offer 12 variations within the FOT series, and customisation is also possible. Boundary conditions - Maximum pressure:  16 bar. Maximum temperature:  200 °C. Heat duty:  2 to 2000 kW. Volume flow:  1000 Ipm. Recommended media - Oil. Emulsions. Water. Glycol / water. Steam. Air. Available fan drives - AC 2, 3 phase. DC 12,24 V. Gear motor. Pulley drive. Optional features - Integrated circulation pump. Explosion proof design. Integrated oil reservoir. Applications - Hydraulic power packs. Torque converters. Screw compressors. Quenching oils. Lube systems . Transformer oil cooling. Heat transfer oils. Key benefits - Virtually maintenance free. No cooling tower required. Reduced running cost against water. Very high fatigue strength. Motor enclosed in protective ducting. Problem analysis Since cooler sizing is sometimes a complicated matter, FRIGOTHERM uses computer aided selection programmes that enable the company to quote optimal thermal solutions for its customers. This section contains useful information that serve as a good guideline when requesting a quotation. For steady state oil cooling - Heat rejection kW. Oil viscosity cSt. Ambient cooling air temperature deg C. Fan drive IP protection class. Integrated pump. Bi-metal thermostat. Fan drive: AC (all voltages) or DC (12/24V), pulley, gear motor. Oil temperatures before and after cooling OR oil flow rate lpm. Materials of cooling core: hot dip galvanized steel or aluminium. Impeller material and direction: aluminium or PPG, suction or blowing. The project engineer should also answer the following as part of quality control - Permissible pressure drops. Necessary design requirements. Material compatibility and preferences. Dimensional constraints. Environmental conditions. Location of installed equipment. Legal matters and applicable design codes. Scope of supply and responsibilities. What kind of fouling will be encountered during operation? Optional features such as isolation and special paint procedures. Cleanliness of media, for example dissolved solids can cause excessive fouling. Required documentation such as test reports, data books, stress and thermal analysis, weld procedures and specifications, instruction and spares manuals. Batch cooling or heating - Tank size. Start and end temperatures deg C. Time to heat or cool the batch. Media hot and cold. Possible flow rates for existing circulation pumps. If heat rejection is unknown - Power pack pump power kW, efficiency and oil pressure bar. Cold and hot oil temperature of oil reservoir and heat up time. Gearbox power and number of stages. Transformer MVA rating. ​For shell and tube heat exchangers specify - Cooling water temperature. Materials of construction. Media to be heated or cooled. Safety design. Design pressure rating. Operating temperature deg C. Which TEMA type applies? Overdesign margins %. Fouling resistance m²K/W. For condensers / evaporators - Condensation / evaporation temperature or pressure bar. Media and mass flow rate kg / sec. Liquid to gas ratio. Cooling / heating media flow and temperatures. Customisations Electric motor coolers. Steam radiator coils. Blower / compressor after coolers. Transformer and rectifier coolers. Refrigerated oil coolers. Radiators for drying chambers. Air and oil heaters. Air dryers. Water chillers. Space heating or cooling. Waste heat recovery units. Evaporators and condensers. Required data for the best air blast cooler design ​State-of-the-art computer selection software is used, enabling the team to supply customers with the optimal model size.  The data required to make the optimal model size selection can be found in the GET A QUOTE section.  Depending on your needs, there are three options to choose from.  For air blast coolers you can choose from (1) AIR BLAST BLOWER / COMPRESSOR AFTER COOLERS and (2) AIR BLAST OIL / WATER COOLERS, and for air blast heaters you will choose the (3) STEAM CONDENSING COILS option.  Simply click on the form of choice, complete it electronically and submit it to the FRIGOTHERM team. If you still require further assistance, please do not hesitate to contact us - we will be pleased to assist you. Summary Overview
FOT 1 FOT 2 FOT 4 FOT 10 FOT 15 FOT 20 FOT 22 FOT 22/4 FOT 40 FOT 45 FOT 50 FOT 60 A 420 620 706 770 770 1140 1140 1140 1250 1400 1525 1720 B 365 465 545 728 728 909 909 909 1090 1270 1362 1540 C 300 350 300 579 687 720 770 920 920 920 970 970 E 436 636 722 682 682 1032 1032 1032 1142 1142 1417 1612 G 400 450 500 379 437 462 462 503 546 546 592 652 H 30 30 30 50 50 76 76 76 76 76 76 76 F 1' BSP 1" BSP 1" BSP 1.5" BSP 1.5 BSP 2" BSP 2" BSP 2" BSP 2" BSP 2" BSP 2" FL 2" FL 30 40 55 130 180 220 300 420 545 715 815 985 57 57 59 63 65 71 73 73 96 93 75 77 0.09 0.18 0.37 0.75 1.1 1.1 1.1 2.2 3.0 4.0 4.0 5.5 TYPE Weight in kg Noise level at 3m dB(A) Motor kW Dimensions mm
MATERIALS   Standard Designs   Shells - Steel 304SS, 316SS, 304LSS,     316LSS up to 42-inch diametre   Bonnets / Channels - Steel, 304SS, 3136SS, 304LSS, 316LSS, Cast Iron, Cast Bronze,   Ductile Iron   Tubesheets - Aluminium Bronze, 90/10 CuNi, Muntz, RNB, 304SS, 316SS, 304LSS,    316LSS Steel   Tubes - Carbon Steel, Stainless Steel, Nickel and Nickel Alloys, Titanium and other Alloys, Bare and Lo-Fin Tubing   CAPABILITIES Tube expansion Seal and strength welding of  tubes to tubesheet Expansion joints (flanged and  flued head as well as bellows  type) Die pen and Helium leak testing Heat transfer test laboratory Radiographic, ultrasonic and magnetic particle testing (sub- contracted)
DESIGN CAPABILITIES   Custom Designs   Materials - Stainless steel(s) (including 300, 400  and 900 series), Titanium, 90/10 CuNi, 70/30 CuNi, Incoloy, Inconel, 254SMO (Note: Weld qualifications may have to be developed)   Diametre -  Up to 22 inches for standard designs Custom designs up to 42 inches   Length - Up to 30 feet for standard steel designs and 21 feet for standard stainless steel designs Custom designs up to 40 feet   Temperature - From -20 °F (-29 °C) up to 655 °F (343 °C) with standard designs Custom designs from -300 °F         (-184 °C) up to 1000°F (538 °C)   Weight - 10 tons maximum   SPECIFICATIONS ASME Section VIII Division 1 TEMA Classes “B”, “C” and “R” API The Pressure Equipment    Directive (97/23/EC) SANS 347
 MODELS OF EFFICIENCY   Customised Shell and Tubes,   OCC and Univex Series Brazed Plate Heat Exchangers Bolted Plate Heat Exchangers FOT Series Air Blast Oil Coolers Air Heaters, Steam Boilers
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Manufacturers of premier heat exchange equipment for Africa and beyond tel: +27 11 672 4203  /  e-mail: frigo@mweb.co.za